/Aircraft Electrical Systems
   /Power Generation

Aircraft Electrical DiagramAircraft Electrical Diagram

Power Generation, Storage

Most aircraft require some form of electrical power to operate navigation-, taxi-, landing-, strobe lights, one or more COM and NAV radio's, transponder, intercom and other advanced electronic system of your choice. The electrical system consist of a battery and an alternator or generator on older aircraft. All of this is connected through several meters (kilometers/ miles in large aircraft) of wire.

All matter on Earth is made up from molecules and they basically consist of atoms. These atoms are made of electrons, protons and neutrons. And electricity is about the flow of free electrons attracted to protons and repelled by other electrons.

Alternators and generators generate a flow of electrons for us to make use of, but these items do nothing if the engine is not operating. To get them going we need some form of storage to be able to start up our engine so that electrical power can be generated.

And as alternating current is impossible to store (except temporarily in a coil as a magnetic field), we will discuss direct current combined with the basic secondary battery. As this model can be recharged in contrary to the primary battery.

Energy storage

For an aircraft engine to be able to start (ie. not by hand propping) there is a need for an amount of stored energy and release that in a controlled method through the starter motor. That storage is usually done in a chemical form in a battery, which is just like reservoir, and being topped up by an alternator or generator when driven by the main engine in flight. In most light aircraft it is usually a 12/14 volt system, as in a normal car.

More sophisticated aircraft use a 24/28 volt system because they need more electrical power (for starting turboprops or turbines) without the need for using a larger and heavier 12 volt battery and thicker wires. With a 24/28 volt system you can carry twice the amount of amps and four times the amount of power in the same wiring without any problems. More about this in our article which electrical system to choose.

Battery types

Aircraft Lead Battery

Rechargeable batteries are usually the lead acid type (flooded or AGM/Gel maintenance free) or NiCAD (Nickel Cadmium) / NiMH (Nickel Metal Hydride) battery, but lately more and more Lithium types are being used too. Like in a car, the flooded lead acid battery also generates hydrogen (very explosive) during charging and this needs to be vented overboard to prevent any accidental explosion. Also, the acid in the battery is very corrosive.
Hence the use of NiCAD/ NiMHs or Lithium in larger aircraft which do not have these disadvantages. But these need current and voltage limiting and temperature sensors as the battery can get warm during recharge and a thermal runaway must be prevented.

Batteries work on molecular diffusion through an electrolyte. The force that drives diffusion is an internal electrical potential at the electrodes known as an over-potential. It raises the voltage needed to charge batteries, and decreases the voltage available externally upon discharge. This effect results in heat during charge and discharge. And as more power is required from or to the battery more heat is generated, degrading the lifespan even more.

A very interesting presentation about the Fundamentals of Batteries from the Battery University which explains clearly some important physics of these energy storage devices.


Lithium chemistry type batteries can also be used, but they must be charged in such a way that each cell receives the same amount of energy up to their almost maximum capacity. This is called balanced charging and this process uses a dedicated CC-CV profile. Which is charging with a constant current (slowly rising voltage) followed by a top off with a constant voltage where the current then slowly drops off.

These also need protection against rapid discharge (short circuit) as some chemistries can heat up very quickly causing a fire hazard or even an explosion. The Boeing 787 Dreamliner suffered from such an anomaly, early 2013.

Thermal runaway

Read more about LiIon thermal runaways in the next article by LION Smart: The threat of thermal runaway.
TLDR: dangerous stuff!


Lithium is the lightest metal on our planet and with an atomic number of 3, it is the first element in the periodic table that is a solid. The two previous elements, hydrogen and helium, are gases. It is so light, it floats on water (density is 0.543, half the density of water). The stuff is entirely content to burn while floating on the surface of water.

Melting point is 180 °C or 356 °F, and it will burn at 2000 °C or 3632 °F, which is hot enough to melt steel, and more than hot enough to destroy most composites and metals like aluminum. Think aircraft.


There are several lithium battery technologies available. These are not recently developed as some people might think but have been around since the last century at least: Cobalt (Li-Co), Ion (Li-Ion), Polymer (Li-Po) and Iron Phosphate (LiFePO4). Even Thomas Edison was tinkering with lithium in the early days while developing the Nickel-Iron (Ni-Fe) battery invented by E.W. Junger in 1899. More about that battery type in the next article on The battery invented 120 years ago (source: wattsupwiththat).

Each type has their own load and discharge characteristics (constant current / constant voltage, CC-CV) and voltages ranging from 3.3 to 3.7 V per cell and this depends on the chemistry which is used. More on the Wikipedia page about Lithium batteries. Another nice article about the battery hype can be read here online in the article from the Conversation about "Deconstructing the battery hype cycle".

18650 Lithium Battery


OXIS energy is developing a Lithium Sulfur Li-S battery which promises a higher energy density than Li-Ion while being safer at the same time (patented by Herbert and Ulam in the 1960s). Its still not even close to liquid fuels but progress is slowly. More information in the Solar Storage Application Note from OXIS. Read about Li-S batteries at Wikipedia. You will note that the main problem with Li-S batteries is the low conductivity of sulfur and its huge volume change when discharging/ charging.

The popular 18650 Li-Ion battery (see image) has been in production since the 1990s and its capacity is reaching 3900 mAh for a volume of 16 ml. Which is almost at the physical limits, this cell weighs about 45 gr and not under 40 gr.

Update 2021: Oxis is in insolvency and went out of business in May 2021. Another one bites the dust, battery technology seems mature, although some do not believe it.

Lithium Updates

From Inventus power we have their white paper '2019 Annual Update' for you to get informed on the latest trends in this technology.

Safety issues

There could be a potential safety problem with storage of so much energy in a huge lithium battery (like in EVs). For example: suppose you need to store 1 GW for a day (which is not unusual within the energy supply industry) and this totals to: x 86400 seconds = 8.6 x 10^13 joules = 86 TJ.
Which is a wee bit more than the nuclear bom on Hiroshima (Little Boy, 67 TJ or 16 kT).

Thus, if such a battery ever experienced a sudden catastrophic dielectric failure due to a mechanical issue or if the batteries overheated, the resulting energy release would be the same as a 16 kiloton explosion. Liquid fuel is dangerous too, but compared to what could happen in a battery disaster (internal thermal runaway and practically impossible to put out), they seem like the safest option as fluids easily pour away.

Fuel vs Battery

The difference here is that the battery contains the fuel and oxidizer in one very dense package, separated by a super thin dielectric, where the fuel tank only contains the fuel. Should anything happen to the battery, a puncture during an accident is not unlikely, the resulting thermodynamic effects are next to impossible to prevent. A number of electric cars (and electric aircraft too) have already been destroyed just because of this, sometimes with deadly results.

From portable devices (and EVs) we know by experience that these batteries contain a lot of energy and any mechanical, electrical or heat stress can compromise the battery and a hard to extinguish fire/ explosion may result, this is called an endothermic reaction and is practically unstoppable. On top of that it produces dangerous carcinogenic and poisonous gases.

Battery Limitations

The basic problem is that all batteries are bound by their chemistry. The chemistry determines the voltage, the number of electrons that are available, and the rate at which they will flow. Battery chemistry is an inorganic chemistry. Inorganic chemistry is a very mature science. There is no reason to believe that there is an untried combination of elements that will produce more energy per mole than the ones we know about today. Any further improvements in battery chemistry will be small and incremental and very unlikely to change the economics of battery technology very much.

Dr. P. Mason debunked Elon Musk's electric VTOL jet aircraft 'idea' by explaining the limitations of batteries and why pure electric powered large aircraft will never come to be, in this video: Tesla's electric airline fail.

More info about batteries in this article on the operation, design and use of batteries by the LibreText Engineering department.


Written by EAI.

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